Bigger format pouch making machine

KS-SUP-600

The big brother

KS-SUP-600 is a high-capacity pouch packaging machine engineered for manufacturers requiring large-format pouch production, increased throughout and maximum operational efficiency.

Minimum 8 Servo System

3D render the KS-SUP-600 Bigger format pouch making machine
Three Karlville Swiss pouches displayed side by side, showing identical flexible packaging samples. Two pouches are oriented vertically, while one is positioned horizontally.

Designed for conventional printing workflows, this automatic pouch packaging machine supports short, medium and long production runs while delivering reliable performance across a wide range of packaging applications.

Its modular design enables the efficient handling of multiple pouch formats, including large-format pouch production and multi-lane configurations, helping manufacturers increase production capacity without compromising quality or process flexibility.

Built to process standard laminates, co-extruded films and mono-materials, KS-SUP-600 offers the versatility required by today’s flexible packaging market.

Compatible standard pouch applications, from 1 to 3 webs:

  • 2-side-seal pouches
  • 3-side-seal pouches
  • stand-up pouches

In addition, on request it is possible to produce other types of pouches.

Benefits of high-capacity pouch production:

  • Increased production output through multi-lane configurations
  • Efficient production of large-format pouches 
  • Fast changeovers across different production requirements
  • Compatibility with multiple material structures
  • Reliable performance across all production run lengths

Large-format pouches

2-SIDE-SEAL-POUCHES-FROM-1-WEB

2-Side-Seal pouches from 1 web

3-SIDE-SEAL-POUCHES-FROM-1-WEB

3-Side-Seal pouches from 1 web

STAND-UP-POUCHES-FROM-1-WEB

Stand-up pouches from 1 web

3-SIDE-SEAL-POUCHES-WITH-ZIPPER-FROM-1-WEB-BOTTOM-FILL

3-side-seal pouches with zipper from 1 web (bottom fill)

SMALL-STAND-UP-POUCHES-FROM-2-WEBS-GUSSET-INSERTED

small stand up pouches from 2 webs gusset inserted

SMALL-STAND-UP-POUCHES-WITH-ZIPPER-FROM-1-WEB

Small stand-up pouches with zipper from 1 web

STAND-UP-POUCHES-FROM-2-WEBS-GUSSET-INSERTED

Stand-up pouches from 2 webs gusset inserted

Large-format pouch making machine Layout

Large-format pouch making machine Layout KS-SUP-600

Machine Specifications

Mechanical speed 250cpm
Main unwinder width 1300mm – 51.18"
Main reel core 76mm – 3” (Opt. 152mm - 6“)
Main reel diam. 800mm – 31.49”
Material specs Laminated Films, Mono-Materials, Co-Extruded Films and optionally Paper-Based.
Material thickness 55-200μ
Standard machine dimension (L x W x H) 14500 x 2500 x 2500mm

Standard Basic Machine Configuration*

Inline unwinder Yes
Long sealing bar length 660mm
Long cooling bar length 660mm
Ultrasonic zipper crush Yes
Cross sealing stations 4
Cross cooling stations 2
Punching stations 2
Cross cutting Flying knife

* Various options are available on request; final machine dimensions may change accordingly.

Key machinery advantages

Efficiency & Performance:
Compact design and user-friendly interface.
Ideal for short to medium runs.
High speed and productivity.
Quick job changeover with minimal start-up waste.
Intuitive software with recipe-guided setup.
Advanced Technology:
Modular design with independent servo control.
Fully servo-driven architecture.
Digital printing certified.
Ready for next-generation materials.

Maintenance & Sustainability:
Low maintenance and easy cleaning.
Initial reject discard function.
Energy-efficient: only 6 KWH consumption.
Quick job changeover with minimal start-up waste.
Sustainable design, compliant with Industry 4.0.
Connectivity & Safety:
Fully connected with integrated diagnostics.
Built-in dynamic braking and static energy storage.
Custom and automatization solutions available on request.

Request brochure