The big brother
This pouch-making machine, tailored for conventional printing workflows, delivers fast changeovers and is well-suited for all production run lengths. Capable of processing standard laminates, co-extruded films, and mono-materials, its modular design ensures efficient handling of multiple pouch formats, including large sizes and multi-lane configurations.
Minimum 8 Servo System
Sustainable Machines for Sustainable Packaging
All Karlville Swiss pouch machines have embedded a dynamic braking energy storage device to create more sustainability in drive technology and lowering operational costs and a static energy storage device that protects against damage from temporary power failures. Only 6KWH consumption during production.
Pouches
2-Side-Seal pouches from 1 web
3-Side-Seal pouches from 1 web
Stand-up pouches from 1 web
3-side-seal pouches with zipper from 1 web (bottom fill)
small stand up pouches from 2 webs gusset inserted
Small stand-up pouches with zipper from 1 web
Stand-up pouches from 2 webs gusset inserted
Layout
Machine Specifications
| Mechanical speed | 250cpm |
|---|---|
| Main unwinder width | 1300mm – 51.18" |
| Main reel core | 76mm – 3” (Opt. 152mm - 6“) |
| Main reel diam. | 800mm – 31.49” |
| Material specs | Laminated Films, Mono-Materials, Co-Extruded Films and optionally Paper-Based. |
| Material thickness | 55-200μ |
| Standard machine dimension (L x W x H) | 14500 x 2500 x 2500mm |
Standard Basic Machine Configuration*
| Inline unwinder | Yes |
|---|---|
| Long sealing bar length | 660mm |
| Long cooling bar length | 660mm |
| Ultrasonic zipper crush | Yes |
| Cross sealing stations | 4 |
| Cross cooling stations | 2 |
| Punching stations | 2 |
| Cross cutting | Flying knife |
* Various options are available on request; final machine dimensions may change accordingly.
Key machinery advantages
Efficiency & Performance:
— Compact design and user-friendly interface.
— Ideal for short to medium runs.
— High speed and productivity.
— Quick job changeover with minimal start-up waste.
— Intuitive software with recipe-guided setup.
Advanced Technology:
— Modular design with independent servo control.
— Fully servo-driven architecture.
— Digital printing certified.
— Ready for next-generation materials.
Maintenance & Sustainability:
— Low maintenance and easy cleaning.
— Initial reject discard function.
— Energy-efficient: only 6 KWH consumption.
— Quick job changeover with minimal start-up waste.
— Sustainable design, compliant with Industry 4.0.
Connectivity & Safety:
— Fully connected with integrated diagnostics.
— Built-in dynamic braking and static energy storage.
— Custom and automatization solutions available on request.