The multi format
A compact pouch-making solution built to handle standard materials, including mono-materials like PE and PP, with optional support for paper-based substrates. Optimized for efficient short to long production runs, it offers quick changeovers and minimal material waste, boosting productivity and improving profitability. Its versatile design enables the production of multiple pouch formats, ranging from flat pouches to side-gusset bags and stand-up pouches.
Minimum 8 Servo System
Sustainable Machines for Sustainable Packaging
All Karlville Swiss pouch machines have embedded a dynamic braking energy storage device to create more sustainability in drive technology and lowering operational costs and a static energy storage device that protects against damage from temporary power failures. Only 6KWH consumption during production.
Pouches
2-Side-Seal pouches from 1 web
3-Side-Seal pouches from 1 web
Side gusset pouches from 1 web
Stand-up pouches from 1 web
3-side-seal pouches with zipper from 1 web (bottom fill)
Small stand-up pouches from 2 webs gusset inserted
Small stand-up pouches with zipper from 1 web
Stand-up pouches from 2 webs gusset inserted
Layout
Machine Specifications
| Mechanical speed | 300cpm |
|---|---|
| Main unwinder width | 1300mm – 51.18" |
| Main reel core | 76mm – 3” (Opt. 152mm - 6“) |
| Main reel diam. | 800mm – 31.49” |
| Material specs | Laminated Films, Mono-Materials, Co-Extruded Films and optionally Paper-Based. |
| Material thickness | 55-200μ |
| Air requirement | 6 bar/90 PSI 15 l/min |
| Standard machine dimension (L x W x H) | 15200 x 2500 x 2500mm |
Standard Basic Machine Configuration*
| Side unwinder | Yes |
|---|---|
| Long sealing bar length | 560mm |
| Long cooling bar length | 360mm |
| Bottom K sealing | Yes |
| Cross sealing stations | 4 |
| Cross cooling stations | 2 |
| Punching stations | 2 |
| Cross cutting | Flying knife |
* Various options are available on request; final machine dimensions may change accordingly.
Key machinery advantages
Efficiency & Performance:
— Compact design and user-friendly interface.
— Ideal for short to medium runs.
— High speed and productivity.
— Quick job changeover with minimal start-up waste.
— Intuitive software with recipe-guided setup.
Advanced Technology:
— Modular design with independent servo control.
— Fully servo-driven architecture.
— Digital printing certified.
— Ready for next-generation materials.
Maintenance & Sustainability:
— Low maintenance and easy cleaning.
— Initial reject discard function.
— Energy-efficient: only 6 KWH consumption.
— Quick job changeover with minimal start-up waste.
— Sustainable design, compliant with Industry 4.0.
Connectivity & Safety:
— Fully connected with integrated diagnostics.
— Built-in dynamic braking and static energy storage.
— Custom and automatization solutions available on request.