Stand-up and side gusset pouch making machine

KS-SUP-400-SG

The multi format

KS-SUP-400-SG is a multi-format stand-up and side gusset pouch making machine designed for manufacturers seeking maximum flexibility in stand-up pouch machinery.

Engineered to produce multiple pouch formats on a single platform, it enables the efficient manufacturing of side gusset pouches and stand-up pouches, reducing the need for dedicated equipment while supporting the evolving requirements of packaging manufacturers.

MinimumServo System

3D render of the KS-SUP-400-SG Stand-up and side gusset pouch making machine
Three Karlville Swiss pouches displayed side by side, showing identical flexible packaging samples. Two pouches are oriented vertically, while one is positioned horizontally.

Built to handle standard materials, including mono-materials such as PE and PP, with optional support for paper-based substrates, KS-SUP-400-SG is the pouch making machine that offers the versatility required by the modern flexible packaging market. 

Optimized for efficient short to long production runs, it combines quick changeovers and reduced material waste to help improve productivity and operational efficiency.

Compatible standard pouch applications:

  • Greater flexibility across different pouch formats and packaging requirements
  • Multiple pouch configurations produced on a single platform
  • Reduced need for dedicated pouch-making equipment
  • Efficient format changeovers for diverse production demands
  • Support for evolving packaging and market requirements

Multi-Format stand-up and side gusset pouches

2-SIDE-SEAL-POUCHES-FROM-1-WEB

2-Side-Seal pouches from 1 web

3-SIDE-SEAL-POUCHES-FROM-1-WEB

3-Side-Seal pouches from 1 web

SIDE-GUSSET-POUCHES-FROM-1-WEB

Side gusset pouches from 1 web

STAND-UP-POUCHES-FROM-1-WEB

Stand-up pouches from 1 web

3-SIDE-SEAL-POUCHES-WITH-ZIPPER-FROM-1-WEB-BOTTOM-FILL

3-side-seal pouches with zipper from 1 web (bottom fill)

SMALL-STAND-UP-POUCHES-FROM-2-WEBS-GUSSET-INSERTED

Small stand-up pouches from 2 webs gusset inserted

SMALL-STAND-UP-POUCHES-WITH-ZIPPER-FROM-1-WEB

Small stand-up pouches with zipper from 1 web

STAND-UP-POUCHES-FROM-2-WEBS-GUSSET-INSERTED

Stand-up pouches from 2 webs gusset inserted

 Multi-Format pouch making machine Layout

Multi-Format pouch making machine Layout KS-SUP-400-SG

Machine Specifications

Mechanical speed 300cpm
Main unwinder width 1300mm – 51.18"
Main reel core 76mm – 3” (Opt. 152mm - 6“)
Main reel diam. 800mm – 31.49”
Material specs Laminated Films, Mono-Materials, Co-Extruded Films and optionally Paper-Based.
Material thickness 55-200μ
Air requirement 6 bar/90 PSI 15 l/min
Standard machine dimension (L x W x H) 15200 x 2500 x 2500mm

Standard Basic Machine Configuration*

Side unwinder Yes
Long sealing bar length 560mm
Long cooling bar length 360mm
Bottom K sealing Yes
Cross sealing stations 4
Cross cooling stations 2
Punching stations 2
Cross cutting Flying knife

* Various options are available on request; final machine dimensions may change accordingly.

Key machinery advantages

Efficiency & Performance:
Compact design and user-friendly interface.
Ideal for short to medium runs.
High speed and productivity.
Quick job changeover with minimal start-up waste.
Intuitive software with recipe-guided setup.
Advanced Technology:
Modular design with independent servo control.
Fully servo-driven architecture.
Digital printing certified.
Ready for next-generation materials.

Maintenance & Sustainability:
Low maintenance and easy cleaning.
Initial reject discard function.
Energy-efficient: only 6 KWH consumption.
Quick job changeover with minimal start-up waste.
Sustainable design, compliant with Industry 4.0.
Connectivity & Safety:
Fully connected with integrated diagnostics.
Built-in dynamic braking and static energy storage.
Custom and automatization solutions available on request.

Request brochure