Compact multi-format pouch machine designed for digital and conventional, fold & tuck gusset, quick changeover, ideal for short-medium run high performance production for standard laminations, mono-materials, and paper-based structures of:
2-side-seal pouches from 1 web without and with zipper
3-side-seal pouches from 1 web without and with zipper
Stand-up pouches from 1 web without and with zipper
Side-gusset bags from 1 web
Sustainable Machines for Sustainable Packaging
All Karlville Swiss pouch machines have embedded a dynamic braking energy storage device to create more sustainability in drive technology and lowering operational costs and a static energy storage device that protects against damage from temporary power failures. Only 6KWH consumption during production.
2-Side-Seal pouches from 1 web
3-Side-Seal pouches from 1 web
Side gusset pouches from 1 web
Stand-up pouches from 1 web
3-side-seal pouches with zipper from 1 web (bottom fill)
Small stand-up pouches from 2 webs gusset inserted
Small stand-up pouches with zipper from 1 web
Stand-up pouches from 2 webs gusset inserted
|Main unwinder width||1300mm – 51.18"|
|Main reel core||76mm – 3” (Opt. 152mm - 6“)|
|Main reel diam.||800mm – 31.49”|
|Material specs||PET, ALU, PA laminated materials with PP or PE. Mono-materials (PE or PP based). Paper, recyclable and compostable may require specific tooling to be quoted as optional.|
|Air requirement||6 bar/90 PSI 15 l/min|
|Standard machine dimension (L x W x H)||12400 x 2200 x 2500mm|
Standard Basic Machine Configuration*
|Long sealing bar length||560mm|
|Long cooling bar length||360mm|
|Bottom K sealing||Yes|
|Cross sealing stations||3|
|Cross cooling stations||1|
|Cross cutting||Flying knife|
* Various options are available on request; final machine dimensions may change accordingly.
Key machinery advantages
— Compact machine.
— Single web.
— Ideal for short-medium & long runs.
— Best solution for mid-wide web printers.
— Easy to use machine.
— Modular design – indipendent servo control.
— Custom solutions.
— Intuitive software (for operation, set-up & maintenance).
— Unique guided set-up procedure from recipe.
— Very low scrap rate during machine start-up.
— Fully servo driven machine.
— Increased production speed.
— Low maintenance requirements.
— Initial reject discard function.
— Easy cleaning high-frame.
— Quick changeover machine.
— Fully connected with integrated diagnostics.
— New generation materials ready.
— Digital printing certified.
— Embedded dynamic braking device.
— Static energy storage device.
— Industry 4.0 compliant.
— Sustainable design, only 6KWH consumption.