Flexible stand-up pouch making machine

KS-SUP-400-H

The paper ready

KS-SUP-400-H is a compact and highly configurable stand-up pouch packaging machine designed for the production of flexible packaging pouches using standard materials, including mono-materials such as PE and PP, as well as paper-based substrates.

MinimumServo System

3D render of the KS-SUP-400-H Flexible stand-up pouch making machine
Three Karlville Swiss pouches displayed side by side, showing identical flexible packaging samples. Two pouches are oriented vertically, while one is positioned horizontally.

Its modular design supports a wide range of production requirements and configuration options, including bottom gusset from a separate web, inline coffee valve application, produce bag packaging and advanced automation features.

Designed for efficient short to long production runs, KS-SUP-400-H helps manufacturers increase productivity through fast changeovers, reduced material waste and reliable performance across multiple packaging applications.

Compatible pouch applications:

  • coffee and coffee beans
  • snacks and dry food
  • pet food
  • powders
  • produce and fresh products
  • household and personal care products
  • and many other custom applications  

Benefits of flexible pouch packaging:

  • reduced packaging material consumption
  • efficient use of storage and transportation space
  • lightweight packaging solution
  • compatibility with mono-material and paper-based structures
  • support for sustainability-focused packaging initiatives

Flexible stand-up pouches

2-SIDE-SEAL-POUCHES-FROM-1-WEB

2-Side-Seal pouches from 1 web

3-SIDE-SEAL-POUCHES-FROM-1-WEB

3-Side-Seal pouches from 1 web

STAND-UP-POUCHES-FROM-1-WEB

Stand-up pouches from 1 web

3-SIDE-SEAL-POUCHES-WITH-ZIPPER-FROM-1-WEB-BOTTOM-FILL

3-side-seal pouches with zipper from 1 web (bottom fill)

SMALL-STAND-UP-POUCHES-FROM-2-WEBS-GUSSET-INSERTED

Small stand-up pouches from 2 webs gusset inserted

SMALL-STAND-UP-POUCHES-WITH-ZIPPER-FROM-1-WEB

Small stand-up pouches with zipper from 1 web

STAND-UP-POUCHES-FROM-2-WEBS-GUSSET-INSERTED

Stand-up pouches from 2 webs gusset inserted

KS-SUP-400-H combines flexibility, efficiency and modularity in a pouch-making system capable of adapting to evolving packaging requirements and diverse production environments.

Flexible stand-up pouch packaging machine Layout

Flexible stand-up pouch packaging machine Layout KS-SUP-400-H

Machine Specifications

Mechanical speed 300cpm
Main unwinder width 840mm – 33.07”
Main reel core 76mm – 3” (Opt. 152mm - 6“)
Main reel diam. 800mm – 31.49”
Material specs Laminated Films, Mono-Materials, Co-Extruded Films and Paper-Based.
Material thickness 55-200μ
Standard machine dimension (L x W x H) 12200 x 1900 x 2250mm

Standard Basic Machine Configuration*

Inline unwinder Yes
Long sealing bar length 560mm
Long cooling bar length 360mm
Ultrasonic zipper crush Yes
Cross sealing stations 5
Cross cooling stations 2
Punching stations 2
Cross cutting Guillotine

* Various options are available on request; final machine dimensions may change accordingly.

Key machinery advantages

Efficiency & Performance:
Compact design and user-friendly interface.
Ideal for short to medium runs.
High speed and productivity.
Quick job changeover with minimal start-up waste.
Intuitive software with recipe-guided setup.
Advanced Technology:
Modular design with independent servo control.
Fully servo-driven architecture.
Digital printing certified.
Ready for next-generation materials.

Maintenance & Sustainability:
Low maintenance and easy cleaning.
Initial reject discard function.
Energy-efficient: only 6 KWH consumption.
Quick job changeover with minimal start-up waste.
Sustainable design, compliant with Industry 4.0.
Connectivity & Safety:
Fully connected with integrated diagnostics.
Built-in dynamic braking and static energy storage.
Custom and automatization solutions available on request.

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