The paper ready
A compact pouch-making solution tailored for standard materials, including mono-materials like PE and PP, as well as paper-based substrates. Designed to support efficient short to long production runs, it offers fast changeovers and minimal material waste, boosting productivity and improving profit margins. Highly valued for its modular design, this machine provides a wide range of configuration options, such as bottom gusset from a separate web, inline coffee valve application, produce bag packaging, and advanced automation features.
Minimum 8 Servo System
Sustainable Machines for Sustainable Packaging
All Karlville Swiss pouch machines have embedded a dynamic braking energy storage device to create more sustainability in drive technology and lowering operational costs and a static energy storage device that protects against damage from temporary power failures. Only 6KWH consumption during production.
Pouches
2-Side-Seal pouches from 1 web
3-Side-Seal pouches from 1 web
Stand-up pouches from 1 web
3-side-seal pouches with zipper from 1 web (bottom fill)
Small stand-up pouches from 2 webs gusset inserted
Small stand-up pouches with zipper from 1 web
Stand-up pouches from 2 webs gusset inserted
Layout
Machine Specifications
| Mechanical speed | 300cpm |
|---|---|
| Main unwinder width | 840mm – 33.07” |
| Main reel core | 76mm – 3” (Opt. 152mm - 6“) |
| Main reel diam. | 800mm – 31.49” |
| Material specs | Laminated Films, Mono-Materials, Co-Extruded Films and Paper-Based. |
| Material thickness | 55-200μ |
| Standard machine dimension (L x W x H) | 12200 x 1900 x 2250mm |
Standard Basic Machine Configuration*
| Inline unwinder | Yes |
|---|---|
| Long sealing bar length | 560mm |
| Long cooling bar length | 360mm |
| Ultrasonic zipper crush | Yes |
| Cross sealing stations | 5 |
| Cross cooling stations | 2 |
| Punching stations | 2 |
| Cross cutting | Guillotine |
* Various options are available on request; final machine dimensions may change accordingly.
Key machinery advantages
Efficiency & Performance:
— Compact design and user-friendly interface.
— Ideal for short to medium runs.
— High speed and productivity.
— Quick job changeover with minimal start-up waste.
— Intuitive software with recipe-guided setup.
Advanced Technology:
— Modular design with independent servo control.
— Fully servo-driven architecture.
— Digital printing certified.
— Ready for next-generation materials.
Maintenance & Sustainability:
— Low maintenance and easy cleaning.
— Initial reject discard function.
— Energy-efficient: only 6 KWH consumption.
— Quick job changeover with minimal start-up waste.
— Sustainable design, compliant with Industry 4.0.
Connectivity & Safety:
— Fully connected with integrated diagnostics.
— Built-in dynamic braking and static energy storage.
— Custom and automatization solutions available on request.