The multi-web
This compact pouch-making machine is engineered to support both digital and conventional printing processes, accommodating single and multi-web production. It features precise front and back print registration, rapid changeovers, and broad material compatibility, including standard laminates, mono-materials, and optional paper-based substrates. Designed for efficient short to medium-run manufacturing, it excels across a wide range of packaging formats. It’s especially wellsuited for label converters with narrow web printing presses or those aiming to produce pouches using varied material structures.
Minimum 10 Servo System
Sustainable Machines for Sustainable Packaging
All Karlville Swiss pouch machines have embedded a dynamic braking energy storage device to create more sustainability in drive technology and lowering operational costs and a static energy storage device that protects against damage from temporary power failures. Only 6KWH consumption during production.
Pouches
2-Side-Seal pouches from 1 web
3-Side-Seal pouches from 1 web
3-Side-Seal pouches from 2 webs
Stand-up pouches from 1 web
Stand-up pouches from 3 webs
3-Side-Seal pouches with zipper from 1 web (bottom fill)
3-Side-Seal pouches with zipper from 2 webs (bottom fill)
Small stand-up pouches with zipper from 1 web
Small stand-up pouches with zipper from 3 webs
Layout
Machine Specifications
| Mechanical speed | 300cpm |
|---|---|
| Main unwinder width (single side/dual inline) | 840/420mm – 33.07/16.53” |
| Main reel core | 76mm – 3” (Opt. 152mm - 6“) |
| Main reel diam. (single side/dual inline) | 800/600mm – 31.49/23.62” |
| Material specs | Laminated Films, Mono-Materials, Co-Extruded Films and optionally Paper-Based. |
| Material thickness | 55-200μ |
| Air requirement | 6 bar/90 PSI 15 l/min |
| Standard machine dimension (L x W x H) | 13000 x 2250 x 2250mm |
Standard Basic Machine Configuration*
| Dual inline unwinder | Yes |
|---|---|
| Side unwinder | Yes |
| Sealing bar length | 560mm |
| Cooling bar length | 360mm |
| Ultrasonic zipper crush | Yes |
| Cross sealing stations | 5 |
| Cross cooling stations | 2 |
| Punching stations | 2 |
| Cross cutting | Flying knife |
* Various options are available on request; final machine dimensions may change accordingly.
Key machinery advantages
Efficiency & Performance:
— Compact design and user-friendly interface.
— Ideal for short to medium runs.
— High speed and productivity.
— Quick job changeover with minimal start-up waste.
— Intuitive software with recipe-guided setup.
Advanced Technology:
— Modular design with independent servo control.
— Fully servo-driven architecture.
— Digital printing certified.
— Ready for next-generation materials.
Maintenance & Sustainability:
— Low maintenance and easy cleaning.
— Initial reject discard function.
— Energy-efficient: only 6 KWH consumption.
— Quick job changeover with minimal start-up waste.
— Sustainable design, compliant with Industry 4.0.
Connectivity & Safety:
— Fully connected with integrated diagnostics.
— Built-in dynamic braking and static energy storage.
— Custom and automatization solutions available on request.