Pouch making
KS-SUP-400-GSW
Compact multi-web pouch machine designed for digital and conventional, fold & tuck gusset, quick changeover, ideal for short-medium run high performance production for standard laminations, mono-materials, and paper-based structures of:
2-side-seal pouches from 1 web without and with zipper
3-side-seal pouches from 1 web or 2 independent webs without and with zipper
Stand-up pouches from 1 web or 3 independent webs without and with zipper
Sustainable Machines for Sustainable Packaging
All Karlville Swiss pouch machines have embedded a dynamic braking energy storage device to create more sustainability in drive technology and lowering operational costs and a static energy storage device that protects against damage from temporary power failures. Only 6KWH consumption during production.
Pouches
2-Side-Seal pouches from 1 web
3-Side-Seal pouches from 1 web
3-Side-Seal pouches from 2 webs
Stand-up pouches from 1 web
Stand-up pouches from 3 webs
3-Side-Seal pouches with zipper from 1 web (bottom fill)
3-Side-Seal pouches with zipper from 2 webs (bottom fill)
Small stand-up pouches with zipper from 1 web
Small stand-up pouches with zipper from 3 webs
Layout
Machine Specifications
| Mechanical speed | 300cpm |
|---|---|
| Main unwinder width (single side/dual inline) | 840/420mm – 33.07/16.53” |
| Main reel core | 76mm – 3” (Opt. 152mm - 6“) |
| Main reel diam. (single side/dual inline) | 800/600mm – 31.49/23.62” |
| Material specs | PET, ALU, PA laminated materials with PP or PE. Mono-materials (PE or PP based). Paper, recyclable and compostable may require specific tooling to be quoted as optional. |
| Material thickness | 55-200μ |
| Air requirement | 6 bar/90 PSI 15 l/min |
| Standard machine dimension (L x W x H) | 12100 x 2000 x 2250mm |
Standard Basic Machine Configuration*
| Dual inline unwinder | Yes |
|---|---|
| Side unwinder | Yes |
| Sealing bar length | 560mm |
| Cooling bar length | 360mm |
| Ultrasonic zipper crush | Yes |
| Cross sealing stations | 3 |
| Cross cooling stations | 1 |
| Punching stations | 2 |
| Cross cutting | Flying knife |
* Various options are available on request; final machine dimensions may change accordingly.
Key machinery advantages
— Compact machine.
— Single web – Dual web – Triple web.
— Front – Back printing registration system.
— Ideal for short-medium runs.
— Best solution for narrow and mid-wide web printers.
— Easy to use machine.
— Modular design – indipendent servo control.
— Custom solutions.
— Intuitive software (for operation, set-up & maintenance).
— Unique guided set-up procedure from recipe.
— Very low scrap rate during machine start-up.
— Fully servo driven machine.
— Low maintenance requirements.
— Initial reject discard function.
— Easy cleaning high-frame.
— Quick changeover machine.
— Fully connected with integrated diagnostics.
— New generation materials ready.
— Digital printing certified.
— Embedded dynamic braking device.
— Static energy storage device.
— Industry 4.0 compliant.
— Sustainable design, only 6KWH consumption.