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KS-SUP-400-X

The ready to go

This compact pouch-making machine is perfectly suited for both digital and conventional printing operations, featuring a rapid changeover for streamlined efficiency. Engineered for short to long-length runs, it handles laminates, mono-materials, and paper-based substrates with ease. A smart, cost-effective solution for operations with targeted production requirements.

Minimum 8 Servo System

Rendering of the KS-SUP-400-X machine, an industrial pouch production system shown in a detailed 3D view.
Three Karlville Swiss pouches displayed side by side, showing identical flexible packaging samples. Two pouches are oriented vertically, while one is positioned horizontally.

Sustainable Machines for Sustainable Packaging

All Karlville Swiss pouch machines have embedded a dynamic braking energy storage device to create more sustainability in drive technology and lowering operational costs and a static energy storage device that protects against damage from temporary power failures. Only 6KWH consumption during production.

Pouches

2-Side-Seal pouches from 1 web

3-Side-Seal pouches from 1 web

Stand-up pouches from 1 web

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Layout

Technical diagram layout KS-SUP-400-X illustrating the skeleton of an industrial machine, showing the main frame, load-bearing structure, and highlighted mounting points. The view displays the internal structural framework of the machine, with components arranged to support mechanical elements and ensure stability and alignment.

Machine Specifications

Mechanical speed 220cpm
Main unwinder width 840mm – 33.07"
Main reel core 76mm – 3” (Opt. 152mm - 6“)
Main reel diam. 800mm – 31.49”
Material specs PET, ALU, PA laminated materials with PP or PE. Mono-materials (PE or PP based). Paper, recyclable and compostable materials.
Material thickness 55-200μ
Air requirement 6 bar/90 PSI 15 l/min
Standard machine dimension (L x W x H) 12200 x 1900 x 2250mm

Standard Basic Machine Configuration*

Side inlinewinder Yes
Long sealing bar length 560mm
Long cooling bar length 360mm
Cross sealing stations 5
Cross cooling stations 2
Punching stations 2
Cross cutting Guillotine

* Various options are available on request; final machine dimensions may change accordingly.

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Key machinery advantages

Efficiency & Performance:
— Compact design and user-friendly interface.
— Ideal for short to medium runs.
— High speed and productivity.
— Quick job changeover with minimal start-up waste.
— Intuitive software with recipe-guided setup.
Advanced Technology:
— Modular design with independent servo control.
— Fully servo-driven architecture.
— Digital printing certified.
— Ready for next-generation materials.

Maintenance & Sustainability:
— Low maintenance and easy cleaning.
— Initial reject discard function.
— Energy-efficient: only 6 KWH consumption.
— Quick job changeover with minimal start-up waste.
— Sustainable design, compliant with Industry 4.0.
Connectivity & Safety:
— Fully connected with integrated diagnostics.
— Built-in dynamic braking and static energy storage.
— Custom and automatization solutions available on request.

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