Ready-to-go stand-up pouch making machine

KS-SUP-400-X

The ready to go

KS-SUP-400-X is a ready-to-go stand-up pouch making machine designed for manufacturers looking for a cost-effective and efficient pouch production solution. Compatible with digital and conventional printing processes, it supports a wide range of production requirements and material structures.

Minimum 8 Servo System

3D render of the KS-SUP-400-X Ready-to-go stand-up pouch making machine

Three Karlville Swiss pouches displayed side by side, showing identical flexible packaging samples. Two pouches are oriented vertically, while one is positioned horizontally.

Designed for targeted production requirements, KS-SUP-400-X combines rapid changeovers, intuitive operation and broad material compatibility. Its streamlined configuration allows manufacturers to start production quickly, without the complexity of advanced customizations, making it an ideal solution for efficient pouch manufacturing and also for less experienced operators.

Engineered for short to long production runs, it handles laminates, mono-materials and paper-based substrates with ease, offering the flexibility needed to adapt to different packaging requirements and market demands.

Compatible pouch applications:

2-side-seal pouches
3-side-seal pouches
stand-up pouches
zipper pouches

Benefits of KS-SUP-400-X:

Fast implementation and quick production start-up
Reduced setup times through rapid changeovers
Cost-effective solution for targeted production needs
Compatibility with multiple material structures
Reliable performance across short and long production runs

Cost-effective pouches

2-Side-Seal pouches from 1 web

3-Side-Seal pouches from 1 web

Stand-up pouches from 1 web

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Ready-to-go pouch making machine Layout

Technical diagram layout KS-SUP-400-X illustrating the skeleton of an industrial machine, showing the main frame, load-bearing structure, and highlighted mounting points. The view displays the internal structural framework of the machine, with components arranged to support mechanical elements and ensure stability and alignment.

Machine Specifications

Mechanical speed	220cpm
Main unwinder width	840mm – 33.07"
Main reel core	76mm – 3” (Opt. 152mm - 6“)
Main reel diam.	800mm – 31.49”
Material specs	PET, ALU, PA laminated materials with PP or PE. Mono-materials (PE or PP based). Paper, recyclable and compostable materials.
Material thickness	55-200μ
Air requirement	6 bar/90 PSI 15 l/min
Standard machine dimension (L x W x H)	12200 x 1900 x 2250mm

Standard Basic Machine Configuration*

Side inlinewinder	Yes
Long sealing bar length	560mm
Long cooling bar length	360mm
Cross sealing stations	5
Cross cooling stations	2
Punching stations	2
Cross cutting	Guillotine

* Various options are available on request; final machine dimensions may change accordingly.

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Key machinery advantages

Efficiency & Performance:
— Compact design and user-friendly interface.
— Ideal for short to medium runs.
— High speed and productivity.
— Quick job changeover with minimal start-up waste.
— Intuitive software with recipe-guided setup.
Advanced Technology:
— Modular design with independent servo control.
— Fully servo-driven architecture.
— Digital printing certified.
— Ready for next-generation materials.

Maintenance & Sustainability:
— Low maintenance and easy cleaning.
— Initial reject discard function.
— Energy-efficient: only 6 KWH consumption.
— Quick job changeover with minimal start-up waste.
— Sustainable design, compliant with Industry 4.0.
Connectivity & Safety:
— Fully connected with integrated diagnostics.
— Built-in dynamic braking and static energy storage.
— Custom and automatization solutions available on request.