Pouch making

KS-SUP-400-L

Basic compact pouch machine designed for digital and conventional, fold & tuck gusset, quick changeover, ideal for short-medium run high performance production for standard laminations, mono-materials, and paper-based structures of:
2-side-seal pouches from 1 web without and with zipper
3-side-seal pouches from 1 web without and with zipper
Stand-up pouches from 1 web without and with zipper

Sustainable Machines for Sustainable Packaging

All Karlville Swiss pouch machines have embedded a dynamic braking energy storage device to create more sustainability in drive technology and lowering operational costs and a static energy storage device that protects against damage from temporary power failures. Only 6KWH consumption during production.

Pouches

2-Side-Seal pouches from 1 web

3-Side-Seal pouches from 1 web

Stand-up pouches from 1 web

3-side-seal pouches with zipper from 1 web (bottom fill)

Small stand-up pouches from 2 webs gusset inserted

Small stand-up pouches with zipper from 1 web

Stand-up pouches from 2 webs gusset inserted

Layout

Machine Specifications

Mechanical speed 300cpm
Main unwinder width 840mm – 33.07”
Main reel core 76mm – 3” (Opt. 152mm - 6“)
Main reel diam. 800mm – 31.49”
Material specs PET, ALU, PA, PAPER with PP or PE, MONO materials (PE or PP based). Paper, recyclable and compostable may require specific tooling to be quoted as optional.
Material thickness 55-200μ
Standard machine dimension (L x W x H) 9600 x 4100 x 2250mm

Standard Basic Machine Configuration*

Side unwinder Yes
Long sealing bar length 560mm
Long cooling bar length 360mm
Ultrasonic zipper crush Yes
Cross sealing stations 3
Cross cooling stations 1
Punching stations 2
Cross cutting Flying knife

* Various options are available on request; final machine dimensions may change accordingly.

Key machinery advantages

Efficiency & Performance:
Compact design and user-friendly interface.
Ideal for short to medium runs.
High speed and productivity.
Quick job changeover with minimal start-up waste.
Intuitive software with recipe-guided setup.
Advanced Technology:
Modular design with independent servo control.
Fully servo-driven architecture.
Digital printing certified.
Ready for next-generation materials.

Efficiency & Performance:
Compact design and user-friendly interface.
Ideal for short to medium runs.
High speed and productivity.
Quick job changeover with minimal start-up waste.
Intuitive software with recipe-guided setup.
Advanced Technology:
Modular design with independent servo control.
Fully servo-driven architecture.
Digital printing certified.
Ready for next-generation materials.

Request brochure