Pouch making
KS-SUP-400-L
Basic compact pouch machine designed for digital and conventional, fold & tuck gusset, quick changeover, ideal for short-medium run high performance production for standard laminations, mono-materials, and paper-based structures of:
2-side-seal pouches from 1 web without and with zipper
3-side-seal pouches from 1 web without and with zipper
Stand-up pouches from 1 web without and with zipper
Sustainable Machines for Sustainable Packaging
All Karlville Swiss pouch machines have embedded a dynamic braking energy storage device to create more sustainability in drive technology and lowering operational costs and a static energy storage device that protects against damage from temporary power failures. Only 6KWH consumption during production.
Pouches

2-Side-Seal pouches from 1 web

3-Side-Seal pouches from 1 web

Stand-up pouches from 1 web

3-side-seal pouches with zipper from 1 web (bottom fill)

Small stand-up pouches from 2 webs gusset inserted

Small stand-up pouches with zipper from 1 web

Stand-up pouches from 2 webs gusset inserted
Layout

Machine Specifications
| Mechanical speed | 300cpm |
|---|---|
| Main unwinder width | 840mm – 33.07” |
| Main reel core | 76mm – 3” (Opt. 152mm - 6“) |
| Main reel diam. | 800mm – 31.49” |
| Material specs | PET, ALU, PA, PAPER with PP or PE, MONO materials (PE or PP based). Paper, recyclable and compostable may require specific tooling to be quoted as optional. |
| Material thickness | 55-200μ |
| Standard machine dimension (L x W x H) | 9600 x 4100 x 2250mm |
Standard Basic Machine Configuration*
| Side unwinder | Yes |
|---|---|
| Long sealing bar length | 560mm |
| Long cooling bar length | 360mm |
| Ultrasonic zipper crush | Yes |
| Cross sealing stations | 3 |
| Cross cooling stations | 1 |
| Punching stations | 2 |
| Cross cutting | Flying knife |
* Various options are available on request; final machine dimensions may change accordingly.
Key machinery advantages
Efficiency & Performance:
— Compact design and user-friendly interface.
— Ideal for short to medium runs.
— High speed and productivity.
— Quick job changeover with minimal start-up waste.
— Intuitive software with recipe-guided setup.
Advanced Technology:
— Modular design with independent servo control.
— Fully servo-driven architecture.
— Digital printing certified.
— Ready for next-generation materials.
Efficiency & Performance:
— Compact design and user-friendly interface.
— Ideal for short to medium runs.
— High speed and productivity.
— Quick job changeover with minimal start-up waste.
— Intuitive software with recipe-guided setup.
Advanced Technology:
— Modular design with independent servo control.
— Fully servo-driven architecture.
— Digital printing certified.
— Ready for next-generation materials.