Compact stand-up pouch making machine

KS-SUP-400-D

The compact

KS-SUP-400-D is a compact stand-up pouch making machine designed for the production of flexible packaging pouches using standard materials, including mono-materials such as PE and PP.

Minimum 8 Servo System

3D render of the KS-SUP-400-D Compact stand-up pouch making machine
Three Karlville Swiss pouches displayed side by side, showing identical flexible packaging samples. Two pouches are oriented vertically, while one is positioned horizontally.

It stands out among stand-up pouch machinery because of its reduced footprint, intuitive operation and fast changeover capabilities: the ideal solution for manufacturers seeking efficient pouch production in facilities with limited space availability.

Designed for short production runs, this automatic pouch packaging machine helps reduce start-up waste while maintaining high production quality and reliable performance.

Like all machines in the SUP series, KS-SUP-400-D is suitable for a wide range of pouch applications, including:

  • coffee and coffee beans
  • snacks and dry food
  • pet food
  • powders
  • household products
  • personal care products

Benefits of stand-up pouch packaging:

  • Space-efficient packaging and storage solution
  • Lower transportation and handling costs thanks to reduced weight
  • Versatile pouch formats for multiple product categories
  • Reduced material consumption compared to traditional packaging
  • Improved packaging efficiency across short production runs

Stand-up pouches

2-SIDE-SEAL POUCHES FROM 1 WEB

2-Side-Seal pouches from 1 web

3-SIDE-SEAL-POUCHES-FROM-1-WEB

3-Side-Seal pouches from 1 web

STAND-UP-POUCHES-FROM-1-WEB

Stand-up pouches from 1 web

3-SIDE-SEAL-POUCHES-FROM-2-WEBS

3-Side-Seal pouches from 2 webs

3-SIDE-SEAL-POUCHES-WITH-ZIPPER-FROM-1-WEB-BOTTOM-FILL

3-Side-Seal pouches with zipper from 1 web (bottom fill)

3-SIDE-SEAL-POUCHES-WITH-ZIPPER-FROM-2-WEBS-BOTTOM-FILL

3-Side_seal pouches with zipper from 2 webs (bottom fill)

SMALL-STAND-UP-POUCHES-WITH-ZIPPER-FROM-1-WEB

Small stand-up pouches with zipper from 1 web

SMALL-STAND-UP-POUCHES-WITH-ZIPPER-FROM-2-WEBS-GUSSET-INSERTED

Small stand-up pouches with zipper from 2 webs gusset inserted

SMALL-STAND-UP-POUCHES-WITH-ZIPPER-FROM-3-WEBS-

Small stand-up pouches with zipper from 3 webs

STAND-UP-POUCHES-FROM-2-WEBS-GUSSET-INSERTED

Stand-up pouches from 2 webs gusset inserted

STAND-UP-POUCHES-FROM-3-WEBS

Stand-up pouches from 3 webs

KS-SUP-400-D combines compact dimensions, operational simplicity and production efficiency in a pouch-making system designed for manufacturers looking to maximize productivity in limited production spaces.

Compact stand-up pouch making machine Layout

Flat Bottom Pouch Machine Layout KS-SUP-400-FB

Machine Specifications

Mechanical speed 300cpm
Main unwinder width 840mm – 33.07”
Main reel core 76mm – 3” (Opt. 152mm - 6“)
Main reel diam. 800mm – 31.49”
Material specs Laminated Films, Mono-Materials, CoExtruded Films and optionally Paper-Based.
Material thickness 50-200μ
Standard machine dimension (L x W x H) 11200 x 1700 x 2250mm

Standard Basic Machine Configuration*

Side unwinder Yes
Long sealing bar length 560mm
Long cooling bar length 360mm
Ultrasonic zipper crush Yes
Cross sealing stations 5
Cross cooling stations 2
Punching stations 2
Cross cutting Flying knife

* Various options are available on request; final machine dimensions may change accordingly.

Key machinery advantages

Efficiency & Performance:
Compact design and user-friendly interface.
Ideal for short to medium runs.
High speed and productivity.
Quick job changeover with minimal start-up waste.
Intuitive software with recipe-guided setup.
Advanced Technology:
Modular design with independent servo control.
Fully servo-driven architecture.
Digital printing certified.
Ready for next-generation materials.

Maintenance & Sustainability:
Low maintenance and easy cleaning.
Initial reject discard function.
Energy-efficient: only 6 KWH consumption.
Quick job changeover with minimal start-up waste.
Sustainable design, compliant with Industry 4.0.
Connectivity & Safety:
Fully connected with integrated diagnostics.
Built-in dynamic braking and static energy storage.
Custom and automatization solutions available on request.

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