The compact
A compact pouch-making machine designed to handle standard materials, including mono-materials like PE and PP. Its fast changeover, minimal start-up waste, and intuitive operation make it an ideal solution for short-run production, delivering efficiency and ease without compromising quality. Ideal for production environments with little space availability.
Minimum 8 Servo System
Sustainable Machines for Sustainable Packaging
All Karlville Swiss pouch machines have embedded a dynamic braking energy storage device to create more sustainability in drive technology and lowering operational costs and a static energy storage device that protects against damage from temporary power failures. Only 6KWH consumption during production.
Pouches
2-Side-Seal pouches from 1 web
3-Side-Seal pouches from 1 web
Stand-up pouches from 1 web
3-Side-Seal pouches from 2 webs
3-Side-Seal pouches with zipper from 1 web (bottom fill)
3-Side_seal pouches with zipper from 2 webs (bottom fill)
Small stand-up pouches with zipper from 1 web
Small stand-up pouches with zipper from 2 webs gusset inserted
Small stand-up pouches with zipper from 3 webs
Stand-up pouches from 2 webs gusset inserted
Stand-up pouches from 3 webs
Layout
Machine Specifications
| Mechanical speed | 300cpm |
|---|---|
| Main unwinder width | 840mm – 33.07” |
| Main reel core | 76mm – 3” (Opt. 152mm - 6“) |
| Main reel diam. | 800mm – 31.49” |
| Material specs | Laminated Films, Mono-Materials, CoExtruded Films and optionally Paper-Based. |
| Material thickness | 50-200μ |
| Standard machine dimension (L x W x H) | 11200 x 1700 x 2250mm |
Standard Basic Machine Configuration*
| Side unwinder | Yes |
|---|---|
| Long sealing bar length | 560mm |
| Long cooling bar length | 360mm |
| Ultrasonic zipper crush | Yes |
| Cross sealing stations | 5 |
| Cross cooling stations | 2 |
| Punching stations | 2 |
| Cross cutting | Flying knife |
* Various options are available on request; final machine dimensions may change accordingly.
Key machinery advantages
Efficiency & Performance:
— Compact design and user-friendly interface.
— Ideal for short to medium runs.
— High speed and productivity.
— Quick job changeover with minimal start-up waste.
— Intuitive software with recipe-guided setup.
Advanced Technology:
— Modular design with independent servo control.
— Fully servo-driven architecture.
— Digital printing certified.
— Ready for next-generation materials.
Maintenance & Sustainability:
— Low maintenance and easy cleaning.
— Initial reject discard function.
— Energy-efficient: only 6 KWH consumption.
— Quick job changeover with minimal start-up waste.
— Sustainable design, compliant with Industry 4.0.
Connectivity & Safety:
— Fully connected with integrated diagnostics.
— Built-in dynamic braking and static energy storage.
— Custom and automatization solutions available on request.